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Power Transmission Products & Solutions for Mining Industries
Mining is the extraction of valuable minerals or other geological materials from Earth. It can be Surface Mining & Underground Mining. Mining Operations are in extremely critical & rough conditions.
Continuous Flow of Material or Goods is utmost priority in Every Industrial Sector & even more importantly in Mining. Because Material Handling & Conveying System, Bucket Elevator, Bucket Wheel Excavator, Stacker Reclaimer, Crusher, Mining Shovel etc. have enormous requirement of Performance, Safety & Stability.
NMTG Products :
NMTG will help you determine the right power transmission products for your application. Our engineered products are designed for the rigorous demands of a continuous operation, minimizing wear and maximizing efficiency throughout the process.
Bulk Material Handling–Belt Conveyors
From small feeder conveyors to large overland conveyors, belt conveyors offer limitless variations to efficiently transport your coal. Our product and mining application experts will help you determine the ideal configuration and component selection for your conveyor application.
Fans are used in copper ore processing facilities to exhaust hot air generated by equipment. Fans dealing with high temperature gases need to rotate continuously at low speed when turned off during cooling periods. When the fan's main drive stops, the overrunning clutch engages, secondary motor/gear reducer drivetrain that rotates the fan very slowly. This cooling period is necessary to reduce the temperature of the large squirrel cage fans and 4" diameter shafts, protecting them from sagging and warping damage due to their weight and exposure to elevated temperatures.
The overrunning clutch will automatically disengage the low-speed drive when the main high-speed motor starts, preventing possible damage to the low-speed drive.
The premium quality NMTG locking assembly has been field tested as an ideal shaft-hub connection between the drive shaft and the drum pulley, especially head pulley or tail pulleys.
Consistent and reliable transmission of the required torque is ensured even under additional stress caused by bending torque and radial force. It also ensures quick and easy mounting and removal as well as direct availability of replacement products required in case of service. Performance is guaranteed by this product.
The Crusher Machine is in extremely critical & rough conditions. Crusher machines have enormous requirement of Performance, Safety & Stability.
NMTG offer Keyless Locking assembly to use as a replacement of Keyed connection or Shrink-fit connection for High Transmitting Torque, Easy installation & Maintenance Free solution. by using Keyless locking assemblies in these applications, customers can eliminate shaft keyways with associated notch factors and stress concentration and time consuming labor associated with using press fit connection.
Keyless Locking assembly applied to connect rotor shafts and crushing rolls of impact crushers used for grinding crushed rock material are for example exposed to high stresses in the form of bending torque and radial run-out.
To avoid the negative consequences of these stresses on the operational performance and durability of impact crushers, NMTG has developed a unique solution for one of the leading manufacturers globally. Thus ensuring reliable, low-maintenance operation of the impact crusher.
Keyless Transmission Elements can also be found in various locations of mechanical drive systems. Keyless locking assemblies are frequently used to mount high speed coupling hubs between motors and reducers. Shrink discs and Keyless Rigid Couplings are mount large high horsepower gearbox on alignment free drives.
Our Keyless Locking Assemblies are used in clevis pin retention and to mount brake rotors in excavators and dragline shovels. They allow simplified installation and removal and eliminate issues due to wallowing of keyway connections.
Benefits of using Keyless Locking Assemblies:
Crushing machinery used in mining applications can benefit from the use of NMTG keyless locking assembly which provides advantages over keyed connections.
Problem: Drive and equipment components with old-conventional keyways and bushings are susceptible to backlash, leading to rounded out keyways, fatigue failures, fretting corrosion or a combination of these failure modes. Jaw crushers used heavily in the mining industry, often incorporate keyways and/or expensive sweat or press fit connections.
Solution: NMTG Keyless Locking Assemblies not only eliminate the problems above and are easier to install, but also add these proven advantages:
NMTG Freewheel one-way clutch / Backstop Device / Holdback Device are designed to transmit torque in one direction, and overrunning (Freewheeling) in opposite direction.
Application: Bucket Elevators
Bucket Elevators are designed to move materials vertically. They are attached to belt/chain with Pulleys or Sprockets located at the top & bottom of the unit. Bulk materials are loaded into each bucket at Inlet point and are emptied into the discharge throat & then sent back down to continue the cycle.
Continues flow of Materials is necessary in Bucket Elevators. So, NMTG provides Reliable & Cost-effective solution in Bucket Elevators.
NMTG External Holdback with different types of mounting arrangement are used to prevent Reverse rotation of Bucket Elevator to protect Drive system. This type of Freewheel one way clutch is without bearing type, so external bearing support must be required for Axial & Radial Loads.